A SERVICE OF

logo

vi
vi
TABLE OF CONTENTS
Page
––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Installation.......................................................................................................................Section A
Technical Specifications................................................................................................A-1
Safety Precautions........................................................................................................A-2
Welding Voltage, Mechanical Hazards .........................................................................A-2
Location and Mounting..................................................................................................A-2
High Frequency Protection............................................................................................A-2
Auxiliary Equipment Input Power Connection...............................................................A-2
Interfacing to the POWER FEED™ 10A CONTROLLER.......................................A-3 thru A-4
Controling Non-Lincoln Auxilliary Equipment ..................................................A-5 thru A-6
Connection Diagram System ........................................................................................A-7
Remote Sense Lead Specification................................................................................A-8
________________________________________________________________________________
Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
Design Features...................................................................................................................B-1
Definitions of Welding Modes........................................................................................B-1
Common Welding Abbreviations...................................................................................B-1
Product Description.......................................................................................................B-2
Recommended Processes............................................................................................B-2
Locating Front Panel Controls and Input, Output Connections.....................................B-3
Case Front Controls and Description.......................................................................B-4 thru B5
Power-Up Sequence.....................................................................................................B-5
Inch Wire Feed Speed Settings ....................................................................................B-5
Changing Weld Modes..............................................................................................B-6
Mode Select Panel 4 (MSP4)....................................................................................B-6
Weld Mode Description.............................................................................................B-6
AC Control.................................................................................................................B-7
Start Options .............................................................................................................B-7
End Options ..............................................................................................................B-8
Weld Sequence Parameter List ................................................................................B-9
General Setup Mode Options..................................................................................B-10
Infrared (IR) Control ...............................................................................................B-11
Lockout/Security.....................................................................................................B-11
Memory Panel Description.....................................................................................B-12
Limit Setting ...........................................................................................................B-13
________________________________________________________________________________
Accessories .....................................................................................................Section C
General Options / Accessories..............................................................................C-1
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine ..................................................................................................................D-1
Periodic..................................................................................................................D-1
Calibration Specification........................................................................................D-1
________________________________________________________________________
Troubleshooting..............................................................................................Section E
Safety Precautions.................................................................................................E-1
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide.............................................................................E-2 thru E-6
________________________________________________________________________
Wiring Diagram and Dimension Print............................................................Section F
________________________________________________________________________
Parts Lists...............................................................................................................P-506
________________________________________________________________________