Helix 1
GB
Contents
Contents
Page
1. Safety regulations ................................................................................ 2
1.1 Explanation of symbols used .............................................................. 2
1.2 Isocyanate (ISO) Conditions ................................................................ 4
1.3 Electric safety ............................................................................................ 4
2. General Description ............................................................................. 5
2.1 System congurations ........................................................................... 5
2.2 Electrical / generator requirements .................................................. 5
3. System Description .............................................................................. 6
3.1 System diagram - without circulation ............................................. 6
3.2 Component description - without circulation .............................. 7
3.3 Clearance diagram .................................................................................. 7
3.4 System diagram - with circulation .................................................... 8
3.5 Component description - with circulation ..................................... 9
3.6 Installing the circulation kit (optional) ............................................ 9
4. Control Panel ........................................................................................10
4.1 Block heater control .............................................................................11
4.2 Heated hose temperature control ..................................................11
4.3 Component pump pressure control ..............................................12
4.4 Control Displays .....................................................................................12
4.5 Control Displays Error Messages .....................................................14
5. Setup ......................................................................................................... 15
5.1 Locate the system .................................................................................15
5.2 Install the transfer pumps ..................................................................15
5.3 Connect the hoses ................................................................................15
5.4 Connect the electrical cord ................................................................16
5.5 Ground the system ...............................................................................16
5.6 Lubricate the component pumps ...................................................16
Page
6. Operation ................................................................................................17
6.1 Startup .......................................................................................................17
6.2 Set temperature .....................................................................................17
6.3 Spraying ....................................................................................................18
6.4 Pressure relief procedure ...................................................................18
7. Shutting down ......................................................................................19
7.1 Parking ......................................................................................................19
7.2 Flushing ....................................................................................................19
8. Troubleshooting .................................................................................20
8.1 Component pump ................................................................................ 20
8.2 Block heater / hose heater controller errors ......................... 20/21
9. Servicing ..................................................................................................22
9.1 Replacing the motor assembly .........................................................22
9.2 Replacing the gears .............................................................................. 22
9.3 Replacing the transducers .................................................................23
9.4 Replacing the PRIME/SPRAY valve .................................................. 23
9.5 Inlet and outlet valves .........................................................................24
9.6 Packings ....................................................................................................24
9.7 Electrical schematic .............................................................................. 26
Spare Parts Lists ................................................................................................28
Spare parts list for main assembly ......................................................... 28/29
Spare parts list for component pump assembly ............................... 30/31
Spare parts list for drive assembly ......................................................... 32/33
Spare parts list for heater block assembly ........................................... 34/35
Spare parts list for display assembly ..................................................... 36/37
Spare parts list for uid section ............................................................... 38/39
Spare parts list for cart assembly ................................................................... 40
Spare parts list for PRIME/SPRAY valve assembly ....................................41
Spare parts list for heater block .....................................................................42
Warranty ...............................................................................................................43
