© Titan Tool Inc. All rights reserved. 3
Important Safety Information
• This system is capable of producing 3100 PSI / 214 Bar. Only
use replacement parts or accessories that are specied by the
manufacturer and that are rated a minimum of 3100 PSI. This
includes spray tips, nozzle guards, guns, extensions, ttings, and
hose.
• Always engage the trigger lock when not spraying. Verify the
trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be
thoroughly familiar with the controls. Pressure will not be
released by turning o the motor. The PRIME/SPRAY valve
or pressure bleed valve must be turned to their appropriate
positions to relieve system pressure. Refer to PRESSURE RELIEF
PROCEDURE described in the pump manual.
• Always remove the spray tip before ushing or cleaning the
system.
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury which can lead to
possible amputation. It is important to treat the injury as soon as
possible. DO NOT delay treatment to research toxicity. Toxicity
is a concern with some coatings injected directly into the blood
stream. Consultation with a plastic surgeon or reconstructive hand
surgeon may be advisable.
WARNING: HAZARDOUS VAPORS
Paints, solvents, insecticides, and other materials can
be harmful if inhaled or come in contact with the body.
Vapors can cause severe nausea, fainting, or poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read all
instructions supplied with the mask to be sure it will provide the
necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating manufacturer.
WARNING: GENERAL
Can cause severe injury or property damage.
PREVENTION:
• Always wear appropriate gloves, eye protection, clothing and a
respirator or mask when painting.
• Do not operate or spray near children. Keep children away from
equipment at all times.
• Do not overreach or stand on an unstable support. Keep eective
footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the inuence of
drugs or alcohol.
• Do not kink or over-bend the hose. Airless hose can develop leaks
from wear, kinking and abuse. A leak can inject material into the
skin.
• Do not expose the hose to temperatures or pressures in excess of
those specied by manufacturer.
• Do not use the hose as a strength member to pull or lift the
equipment.
• Use lowest possible pressure to ush equipment.
• Follow all appropriate local, state and national codes governing
ventilation, re prevention and operation.
• The United States Government Safety Standards have been
adopted under the Occupational Safety and Health Act (OSHA).
These standards, particularly part 1910 of the General Standards
and part 1926 of the Construction Standards should be consulted.
• Before each use, check all hoses for cuts, leaks, abrasion or
bulging of cover. Check for damage or movement of couplings.
Immediately replace hose if any of those conditions exist. Never
repair a paint hose. Replace with a conductive high-pressure
hose.
• Do not spray outdoors on windy days.
• Always unplug cord from outlet before working on equipment
(electric models only).
Specications
Gallons per minute (GPM) ................1.15 (4.35 LPM)
Maximum tip sizes ..............................One gun - 0.033”
Two guns - 0.021”
Maximum pressure .............................3100 PSI (21.4 MPa)
Power ....................................................... 2.2 HP PMDC brushless motor,
120VAC
Weight .....................................................105 lbs. (47.6 kg)
Maximum hose length ......................300’ (91.4 m)
Table of Contents
Safety Precautions ........................................................................... 2
Specications ................................................................................... 3
Product Registration ....................................................................... 3
Serial Number Location ..............................................................................3
General Description ........................................................................ 4
Operation ......................................................................................... 4
Setup ................................................................................................................. 4
Preparing to Paint.........................................................................................4
Painting ............................................................................................................ 5
Pressure Relief Procedure ..........................................................................6
Spraying ........................................................................................... 6
Spraying Technique .....................................................................................6
Practice ............................................................................................................. 6
Unclogging the Spray Tip ..........................................................................7
Cleanup ............................................................................................ 7
Cleaning the Spray Tip ................................................................................7
Maintenance .................................................................................... 7
General Repair and Service Notes ..........................................................7
Replacing the PRIME/SPRAY Valve ......................................................... 8
Replacing the Filters .................................................................................... 8
Replacing the Motor Assembly (with Electronic Control) ..............9
Replacing the Gears .....................................................................................9
Replacing the Transducer ........................................................................10
Servicing the Fluid Section ......................................................................10
Troubleshooting ............................................................................ 12
Parts List ......................................................................................... 18
Main Assembly ............................................................................................18
Drive Assembly ............................................................................................19
Fluid Section Assembly ............................................................................20
Upright Cart Assembly ..............................................................................21
Filter Assembly ............................................................................................21
Suction Set Assembly (low boy) ............................................................22
Low Boy Cart Assembly ............................................................................22
Labels ..............................................................................................................22
Electrical Schematic ...................................................................................23
Accessories ....................................................................................................23
Limited Warranty ........................................................................... 24
Product Registration
Register your product online at www.titantool.com.
Serial Number Location
The serial number for your sprayer is shown on a label that is
adhered to the underside of the main gearbox housing.